Robot Palletizer

Robot Palletizer

General Specification

1) Auto Roller Conveyor

Conveyor (Buffering Function) Between Strapping Machine and Robot Arm

Size: 1000 W x 6000L x700 H 

Roller Conveyor: 900 W x 6000 L 

Roller Spec: DiameterØ50 mm，Thickness 1.5 mm，Stainless steel

Power: 0.75 KW

Speed: 0-36 M/min. (Frequency Control)

Motor/Reduction Gears: CPG Gear Motor

Frequency Inverter: ABB .Switzerland/DANFOSS Sweden

Load:300 KG/M²

Driving Way: PU Ring Belt Driving

Installation Height        ±50mm

Including Pros and Cons Control Switch

2) Bundles Separate Device

Is the device separate the bundles, position, and dual stacking pallets in order for Robot arm gripping . Servo Motor adopted for high speed cartons squaring and positioning.

Size : 1800 W x1500 L x 1100 H 

Power: 0.75 KW x 2

Servo Motor:  0.75 KW，3000 RPM

Speed : 0-50 M/min. (Frequency Control)

Motor/Reduction Gears: CPG Gear Motor

Frequency Inverter: ABB .Switzerland/DANFOSS Sweden

Servo Motor : Teco, Taiwan

Load: 300 KG/M2

3) ABB Robot Arm: Model : IRB 660

Jig grab way : Servo Motor Control the Splint close to grab. 

Inside of the Splint assembled with oblique grass PVC conveying belt, increase the touch friction, to avoid the falling when grab.

Safety guard bar and switch off set at outside of the working area to protect the operator’s safety, security triggered, it stop running immediately.  

Optimized grab route and shorten grab moving time. 

When moving, it automatically circular arc turn around, avoid mechanical joint vibration, increase the grab stability .

Photoelectric detect grab falling, automatically alarming and stop working when falling.

High Precision Mobile Positioning,  Grabbing and positioning ±1mm

Servo Motor: TECO     Base Height : 1500 mm

More spec. please refer to the following Analysis.

4) Auto Pallet Magazine

The device used for storing the pallets and automatic push and conveying it.

Size: 1500W x 3000L x 2500H

Max. Pallet spec. : 1500 W x 1500 W x 150 H mm

Min. Pallet Spec. : 1200 W x 1000 W x 150 H mm

Wood or Plastic Bottom flat Pallet 

Pallet Changing Time :  10 Second

Pallet Store height: 2200 H mm

Pallet Position Precision : 10 mm

Max.Load : 1000 KG/m2  

5) Pad Paper Store Rack

Store and drawing the pad paper, at the specific layer set to put the pad paper to protect the bundle cartons from falling down. Automatic drawing through the suck disc and air cylinder.

Size: 1200W x 800L x 1600H

Pad Paper size : Max size same as Pallet size

Pad Paper requirement : Size neat and fixed

6) Auto Pallet Squeezing/Squaring Device

Both sides squeezing to make sure relieve gap between the bundles before wrapping. The rotating platform assembled together with the powered roller at the bottom.

Size: 6000Wx2200L  x 2100 H 

Roller Conveyor: 1500W x 1500L  x 1 Section

Roller Spec.: DiameterØ63 mm，Thickness: 2 mm

Roller Power: 1.5 KW

Rotating platform: 0.75 KW

Squeezing Power: 0.75 KW

Roller Speed: 18-24 M/min. Frequency Control

Motor/Reduce motor:  CPG gear motor

Driven way: dual-chain wheel driven

Load: 1200 KG/M2

Installation Height: ±50mm

7) Auto Roller Conveyor

Size: 1800LX1600W x 350 H 

Roller Conveyor: 1570W 

Roller Spec: diameter Ø60 mm，thickness: 2 mm

Roller Power: 1.5 KW

Roller Speed: 18-24 M/min. Frequency Control

Motor/Reduction Gears:  CPG Gear Motor

Inverter : ABB Switzerland /DANFOSS Sweden

Driven Way：dual chain wheel driven

Load: 1200 KG/M2

Installation Height:  ±50mm

8) Auto Roller Conveyor

Size: 2400LX1600W x 350 H 

Roller Conveyor:         1570W 

Roller Spec: diameter Ø60 mm，thickness: 2 mm

Roller Power: 1.5 KW

Roller Speed: 18-24 M/min. Frequency Control

Motor/Reduction Gears:  CPG Gear Motor

Inverter : ABB Switzerland /DANFOSS Sweden

Driven Way：dual chain wheel driven

Load: 1200 KG/M2

Installation Height: ±50mm

9) Automatic Control Integration System

Integrate the robot arm and conveyor control System.

PLC : SIEMENS GERMAN

Touch screen : SIEMENS. GERMAN

Photoelectric Sensor: SICK GERMAN

Inverter  : ABB Switzerland

Low Electric Parts : SIEMENS. Or Schneider

Power and Terminal:  WAGO GERMAN

PROFIBUS : PROFINET/PROFIBUS. SIEMENS

Safety Optical Shutter : SENSORRC，Second Level Safety Guard

10) Cartons Stacking Computer System

Auto store order, connect ERP and PMC system.

Calculate and suggest the best stacking way

Print finished order label

Connect ERP, report the finished productivity and storage quantity  

Query the productivity

Computer hardware:  21.5”Industry touch screen Computer from Taiwan.